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Application: Case Harden Wheel Hub with Single Bearing Race
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Original Concentrator: Silicon Steel Lamination
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Problem / Failure Mode: Short Coil Life / Copper Failure of 2 Half Turns Copper
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Power Supply: 150 kW ( 100 kW in use), 10–25 kHz (15 kHz in Actual Use)
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Problem / Solution:
- Customer experiencing life of 8,000 to 13,000 cycles
- Laminations replaced with Fluxtrol A, no other changes
- Lifetime increased to 15,000 to 20,000 cycles
- Optimized coil design via computer simulation
- New coil design utilizes Fluxtrol 50 material
- Tests meet spec and coil returned to production
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Fluxtrol Advantage: Coil Life Extended to > 150,000 Cycles!
Induction Heating Case Harden Wheel Hub with Single Bearing Race
